{"id":54588,"date":"2024-06-14T10:00:13","date_gmt":"2024-06-14T10:00:13","guid":{"rendered":"https:\/\/abfstaging21314.live-website.com\/new-intralogistics-for-galvanized-flat-steel\/"},"modified":"2026-03-26T10:28:38","modified_gmt":"2026-03-26T10:28:38","slug":"new-intralogistics-for-galvanized-flat-steel","status":"publish","type":"post","link":"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/","title":{"rendered":"New intralogistics for galvanized flat steel"},"content":{"rendered":"\t\t
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New warehouse management in the coil warehouse at Wuppermann<\/h6>\t\t\t\t<\/div>\n\t\t
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Wuppermann<\/a> has been one of the leading companies in the processing and finishing of steel for 150 years. In recent decades, Wuppermann has developed from a steel processor to an innovation leader in corrosion protection through the heat-to-coat hot-dip galvanizing process. Wuppermann AG has a total of five production sites in Europe. At the Moerdijk (NL) and G\u00f6ny\u0171 (HU) sites, we were commissioned with an all-in-one solution for the modernization and expansion of the existing warehouse and production logistics.<\/span> <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Project scope of the retrofit<\/h6>\t\t\t\t<\/div>\n\t\t
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On the one hand, this extensive retrofit included the control and management of the entire material flow, from the booking of raw materials at goods receipt to the supply of the production facilities and the shipping process. On the other hand, the ABF solution also replaced and improved the management of forwarders, from registration at the entrance gate to the factory premises, to automated assignment to the correct loading bay and loading management with integrated photographic documentation of loading security. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"wuppermann_coillager\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The software solution OneBase<\/b><\/i>\u00ae<\/span><\/sup>MFT<\/span><\/span> in use<\/h6>\t\t\t\t<\/div>\n\t\t
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To manage the existing automatic crane stores, the control of the automatic cranes and coil trolleys was implemented using our software solution OneBase<\/b><\/i>\u00ae<\/span><\/sup>MFT<\/span><\/span>. The interfaces to the existing hardware and system landscape could be integrated into the ABF solution without any changes. The direct connection to the SAP ERP system now improves the efficiency of communication between the systems compared to the old system. <\/span><\/p>

For material tracking in the areas of the plant served by manual forklifts and cranes, the mobile application OneBase<\/b><\/i>\u00ae<\/span><\/sup>MFT<\/span><\/span> <\/i><\/b>Cockpit mobile application is used.<\/p>

The improved visualization of the warehouse stock through the 3D visualization and the additional fully configurable list display, which can be adapted to the customer’s requirements, shows all the information relevant to the respective operator at a glance and thus further contributes to increasing intralogistics efficiency.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"wuppermann_screenshot_01\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Revised loading processes and new tendering solution<\/h6>\t\t\t\t<\/div>\n\t\t
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The revised loading processes were implemented in the new ABF shipping solution in close cooperation with the customer. The OneBase<\/b><\/i>\u00ae<\/span><\/sup>MFT<\/span><\/span><\/i><\/b> Cockpit solution automatically guides the operator through the entire loading process and offers integrated documentation of loading safety. A handheld application enables trimodal loading onto ships, trains, containers and trucks with loading processes adapted to the means of transport. The ABF shipping solution was also connected to existing system interfaces of the existing systems. <\/p>

A new tendering solution was introduced at the customer during the project. The additional data provided was integrated into both the access restriction at the gate and the automatic loading bay assignment of the trucks. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"wuppermann_coil_loading\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Paperless and efficient shipping process<\/h6>\t\t\t\t<\/div>\n\t\t
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A solution with automatic license plate recognition and improved, rule-based access restriction as well as control of the entry gate was implemented at the entrance gate to the factory premises. Thanks to the automated linking of the license plate with the transport document and the efficient and guided control of the shipping process in the handheld application, the shipping process up to the printing of the loading documents can now be handled completely paperless and efficiently. <\/p>

The new loading management component in the ABF system assigns trucks to the correct loading bay based on rules. The set of rules used was adapted in close cooperation with the customer so that the specific requirements for each loading bay and type of transport are correctly assessed. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"wuppermann_knippels_ruud_image_circle\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t
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Ruud Knippels<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Head of Innovation & Development - Wuppermann Staal Nederland B.V.<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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\"We have implemented this project in collaboration with ABF in an exceptionally constructive manner. Their continuous efforts for innovation and development have made this project a very positive experience for our company.\" <\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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The advantages of the universal handheld and intrologistics retrofit<\/h6>\t\t\t\t<\/div>\n\t\t
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The use of a handheld that can now be used universally in all manufacturing and shipping processes reduces the number of applications and hardware (different handhelds) to a single system. This handheld is used to manage both the raw materials identified by RFID tags in the outdoor area and the finished goods identified by barcodes in the indoor area. The use of just one type of handheld enables simpler spare parts management and faster training. <\/p>

Every process step was implemented in digital form through this intralogistics retrofit. The ABF solution not only saves paper, but also achieves a considerable increase in efficiency by avoiding errors. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"wuppermann_handheld_scan\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Duration and challenge of the project<\/h6>\t\t\t\t<\/div>\n\t\t
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The project was implemented within a project duration of one year. The old system was replaced by the ABF solution in separate multi-phase start-ups in the individual areas of the automatic storage system, belt cutting system, dispatch area and automatic storage system for raw materials. The commissioning could thus be carried out in full operation without any downtime of the production line caused by the ABF system. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

All-in-one solution for the modernization and expansion of existing warehouse and production logistics.<\/p>\n","protected":false},"author":1,"featured_media":54242,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[23,24],"tags":[],"class_list":["post-54588","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-metals","category-success-story"],"acf":[],"yoast_head":"\nNew intralogistics for galvanized flat steel - ABF GmbH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"New intralogistics for galvanized flat steel\" \/>\n<meta property=\"og:description\" content=\"All-in-one solution for the modernization and expansion of existing warehouse and production logistics.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/\" \/>\n<meta property=\"og:site_name\" content=\"ABF GmbH\" \/>\n<meta property=\"article:published_time\" content=\"2024-06-14T10:00:13+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-03-26T10:28:38+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/abf.at\/wp-content\/uploads\/wuppermann_kran_mit_coil.jpeg\" \/>\n\t<meta property=\"og:image:width\" content=\"1\" \/>\n\t<meta property=\"og:image:height\" content=\"1\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"admin\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"admin\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/\"},\"author\":{\"name\":\"admin\",\"@id\":\"https:\/\/abf.at\/en\/#\/schema\/person\/4bdc3eae859c139683c4434ba6e8282d\"},\"headline\":\"New intralogistics for galvanized flat steel\",\"datePublished\":\"2024-06-14T10:00:13+00:00\",\"dateModified\":\"2026-03-26T10:28:38+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/\"},\"wordCount\":797,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/abf.at\/en\/#organization\"},\"image\":{\"@id\":\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/abf.at\/wp-content\/uploads\/wuppermann_kran_mit_coil.jpeg\",\"articleSection\":[\"Metals\",\"Success Story\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/\",\"url\":\"https:\/\/abf.at\/en\/new-intralogistics-for-galvanized-flat-steel\/\",\"name\":\"New intralogistics for galvanized flat steel - 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