{"id":53986,"date":"2021-07-02T07:38:58","date_gmt":"2021-07-02T07:38:58","guid":{"rendered":"https:\/\/abfstaging21314.live-website.com\/forklift-guidance-system-and-warehouse-management-in-block-storage\/"},"modified":"2026-04-09T12:08:15","modified_gmt":"2026-04-09T12:08:15","slug":"forklift-guidance-system-and-warehouse-management-in-block-storage","status":"publish","type":"post","link":"https:\/\/abf.at\/en\/forklift-guidance-system-and-warehouse-management-in-block-storage\/","title":{"rendered":"Forklift Guidance System and warehouse management in block storage"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"53986\" class=\"elementor elementor-53986 elementor-45438\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9f6184b e-con-full e-flex e-con e-child\" data-id=\"9f6184b\" data-element_type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f571275 elementor-widget elementor-widget-text-editor\" data-id=\"f571275\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\tFounded in 1931 as a small sawmill on the Iberian Peninsula, FINSA is now one of Europe&#8217;s leading companies in the wood-based panel industry. The company manufactures MDF boards, laminate flooring, decking, and garden fences at a total of twelve locations in Spain, Portugal, and France. At the P\u00e1dron site (Spain), ABF was commissioned for the first time to implement the OneBase\u00ae MFT warehouse management system, including the Forklift Guidance System, to consistently control and transparently map the warehouse, manufacturing, and shipping.  \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bf569e2 elementor-widget elementor-widget-spacer\" data-id=\"bf569e2\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6d82a36 elementor-widget elementor-widget-heading\" data-id=\"6d82a36\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h6 class=\"elementor-heading-title elementor-size-default\">Initial Situation<\/h6>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2168a4f elementor-widget elementor-widget-text-editor\" data-id=\"2168a4f\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\tIn the MDF board manufacturer&#8217;s block warehouse, material searches were disorganized and time-consuming due to a lack of structure. In an environment where pallets are often stored without fixed storage locations, a lack of transparency quickly leads to search times, unnecessary trips, and delays in manufacturing supply and loading. \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0a1ca1d elementor-widget elementor-widget-spacer\" data-id=\"0a1ca1d\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-76b7b8c elementor-widget elementor-widget-heading\" data-id=\"76b7b8c\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h6 class=\"elementor-heading-title elementor-size-default\">Goals and Challenges<\/h6>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5a2e53b elementor-widget elementor-widget-text-editor\" data-id=\"5a2e53b\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>The goal was a solution that automatically tracks material movements in the block warehouse and controls the material flow through system-guided transport orders. A central challenge was the uniform communication of different forklift types and interfaces with the warehouse management system, ensuring that orders, status messages, and bookings could be processed without media breaks. <\/p><p>At the same time, the solution was intended to efficiently support storage, retrieval, and truck loading of MDF pallets up to approximately five meters long, creating a stable foundation for a multi-site rollout.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a6a7b58 elementor-widget elementor-widget-spacer\" data-id=\"a6a7b58\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dbf19a3 elementor-widget elementor-widget-heading\" data-id=\"dbf19a3\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h6 class=\"elementor-heading-title elementor-size-default\">ABF's solution: <span><i><b style=\"font-weight: bold !important;\">OneBase<\/b><\/i><sup><span style =\"font-style: normal !important;\">\u00ae<\/span><\/sup><span style=\" font-style: normal !important;\">MFT<\/span><\/span> with 3D Forklift Guidance System<\/h6>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8279eb5 elementor-widget elementor-widget-text-editor\" data-id=\"8279eb5\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>ABF integrated a material flow control system and introduced automatic, seamless material tracking in the block warehouse. Since the introduction of <span><i><b style=\"font-weight: bold !important\">OneBase<\/b><\/i><sup><span style=\"font-style: normal !important\">\u00ae<\/span><\/sup><span style=\"font-style: normal !important\">MFT<\/span><\/span>, pallet transports in the block warehouse have been tracked automatically, and the material flow is controlled by providing optimized transport orders to the forklift drivers. <\/p><p><span><i><b style=\"font-weight: bold !important\">OneBase<\/b><\/i><sup><span style=\"font-style: normal !important\">\u00ae<\/span><\/sup><span style=\"font-style: normal !important\">MFT<\/span><\/span> optimizes warehouse transports via a comprehensive set of rules for destination and material finding, prioritizing the resulting transport orders while considering the current forklift position. This creates an intelligent order distribution that supports optimal routes and noticeably increases intralogistics transparency. Operation is supplemented by the Forklift Guidance System with 3D visualization on the transport vehicle and a central 3D administrator application, allowing the warehouse to be managed dynamically and controlled clearly.  <\/p><p>For seamless data exchange across multiple levels, standardized interfaces to the existing manufacturing execution system (MES) and the SAP ERP system were implemented. This enables automated material bookings from the shop floor level to the ERP and ensures that warehouse movements no longer need to be updated manually. <br><br>To ensure the solution works reliably in everyday operations, ABF handled the hardware provision and installation in addition to the engineering. This included a Real-Time Locating System with laser positioning (IdentPro) and ultrasonic sensors for load detection, which were installed on twelve forklifts. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1d3ffa1 elementor-widget elementor-widget-spacer\" data-id=\"1d3ffa1\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-967ea85 elementor-widget elementor-widget-heading\" data-id=\"967ea85\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h6 class=\"elementor-heading-title elementor-size-default\">Result and Benefits<\/h6>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-af45f9f elementor-widget elementor-widget-text-editor\" data-id=\"af45f9f\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>With <span><i><b style=\"font-weight: bold !important\">OneBase<\/b><\/i><sup><span style=\"font-style: normal !important\">\u00ae<\/span><\/sup><span style=\"font-style: normal !important\">MFT<\/span><\/span>, the warehouse, manufacturing supply, and shipping are optimally controlled and transparently displayed. Through automatic tracking and system-guided order assignment, search times in the block warehouse are significantly reduced, while the transport fleet can be used more efficiently through intelligent route and priority logic. Additionally, the solution reduces complex identification steps and enables automatic bookings up to SAP ERP, which accelerates picking and loading and minimizes error-prone manual interventions.  <\/p><p>The success of the implementation at the P\u00e1dron site led to a rollout agreement for eleven additional FINSA locations with a total of around 150 forklifts. The implementation in Cella (Spain) has already been completed and was carried out remotely due to travel restrictions at the time. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-97ded14 elementor-widget elementor-widget-spacer\" data-id=\"97ded14\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-0e18c84 e-grid e-con-full e-con e-child\" data-id=\"0e18c84\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b18247b elementor-widget elementor-widget-image\" data-id=\"b18247b\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJ1cmwiOiJodHRwczpcL1wvYWJmLmF0XC93cC1jb250ZW50XC91cGxvYWRzXC9maW5zYV9zY3JlZW5zaG90XzAxLndlYnAiLCJ0eXBlIjoiaW1hZ2UiLCJ0aXRsZSI6ImZpbnNhX3NjcmVlbnNob3RfMDEifQ%3D%3D\">\n\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"531\" src=\"https:\/\/abf.at\/wp-content\/uploads\/finsa_screenshot_01.webp\" class=\"attachment-large size-large wp-image-53988\" alt=\"finsa_screenshot_01\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e23f4f5 elementor-widget elementor-widget-image\" data-id=\"e23f4f5\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJ1cmwiOiJodHRwczpcL1wvYWJmLmF0XC93cC1jb250ZW50XC91cGxvYWRzXC9maW5zYV9zY3JlZW5zaG90XzAzLndlYnAiLCJ0eXBlIjoiaW1hZ2UiLCJ0aXRsZSI6ImZpbnNhX3NjcmVlbnNob3RfMDMifQ%3D%3D\">\n\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"531\" src=\"https:\/\/abf.at\/wp-content\/uploads\/finsa_screenshot_03.webp\" class=\"attachment-large size-large wp-image-53989\" alt=\"Software for Forklift Guidance System - View in the forklift\" srcset=\"https:\/\/abf.at\/wp-content\/uploads\/finsa_screenshot_03.webp 1024w, https:\/\/abf.at\/wp-content\/uploads\/finsa_screenshot_03-768x510.webp 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5d96d39 elementor-widget elementor-widget-image\" data-id=\"5d96d39\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJ1cmwiOiJodHRwczpcL1wvYWJmLmF0XC93cC1jb250ZW50XC91cGxvYWRzXC9maW5zYV9zY3JlZW5zaG90XzAyLndlYnAiLCJ0eXBlIjoiaW1hZ2UiLCJ0aXRsZSI6ImZpbnNhX3NjcmVlbnNob3RfMDIifQ%3D%3D\">\n\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"531\" src=\"https:\/\/abf.at\/wp-content\/uploads\/finsa_screenshot_02.webp\" class=\"attachment-large size-large wp-image-53990\" alt=\"Software for Forklift Guidance System - View in the forklift\" srcset=\"https:\/\/abf.at\/wp-content\/uploads\/finsa_screenshot_02.webp 1024w, https:\/\/abf.at\/wp-content\/uploads\/finsa_screenshot_02-768x510.webp 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Complete control of logistics in the block warehouse of an MDF board producer<\/p>\n","protected":false},"author":1,"featured_media":53939,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[24,26],"tags":[],"class_list":["post-53986","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-success-story","category-timber"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.4 (Yoast SEO v26.4) - 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